Each
and every MAXIMART machining
center is assembled in a full air-conditioned facility. This assures that the
machine accuracy is never affected by the environmental temperature
variation. In addition, it provides a comfortable working environment to
upgrade working efficiency.
All machines manufactured under constant temperature and humidity controlled factory.
High-speed high performance
cartridge spindle. Ceramic bearings are standard.
Direct-drive ceramic spindle
Each
spindle motor is subject to dynamic balance calibration before it assembled to
machine.
With this process applied, minimum spindle motor chattering and maximum
machining accuracy can be achieved.
4
extra coolant flushing injectors around spindle nose, chips can be removed
quickly also reduce heat built-up from cutting tool/ workpiece at the same
time.
Positive pressure air-curtain protection from spindle nose, to keep moisture
away from getting into spindle bearing and extend spindle service lifetime.
The
sophisticated cooling system provides efficient cooling on the spindle and the
spindle head.
This effectively prevents the spindle head from deformation caused by
temperature growth from the spindle motor, while minimizing the spindle
displacement and ensuring service life of the spindle bearings.
3 Axes rapid 32 meters/Min
X/Y/Z
axes are transmitted by class C3 precision ball screws, which also
pre-tensioned for high positioning accuracy. Ball screws are directly driven
through servo motors for increasing acceleration. All three axes are provided with
rubber anti-bump devices providing protection for ball screws and bearings.
Over-capacity
Z axis brake motor enhance Z axis feeding speed and precise positioning.
The linear guideways and ballscrews on X/Y/Z
axes are well protected by telescopic guards to extend their service life while
ensuring feed accuracy.
The extreme rigidity and precision of assembly in the MAXIMART excellence series vertical machining center(VMC), coupled with the positional accuracy of the C3 ball screws, allow you to easily to perform the finest drilling operations and the hardest rough cutting, with maximum efficiency.
With complex 3D geometry components,
simultaneous 3-axis machining is the real test of the assembled machine’s
quality.
The smooth positioning and rigidity of each axis in MAXIMART Rapido excellence machines
delivers excellent surface finish with precision.
This
is key for this type of component as this allows you to take it from block
metal to finished component in a single step for maximum accuracy.
The high quality C3 ball screws and linear guideways on this series of machines deliver the positioning accuracy you can rely on every time.
The power of the spindle couples with the machines rigidity allow for high material removal rates through increased cut depth and infeed. For block metal cutting this is key to reducing the length of time for the initial rough cut, saving on your overall cycle time.
The rigidity and power of the machine and spindle allow deep drilling of large diameter holes to shorten cycle times on MAXIMART Rapido excellence VMC.
From heavy cutting to engraving, the Rapido excellence VMC can handle all aspects of the cutting cycle with ease.
The
single cycle set up of your complex workpiece allows you to complete the part
in a single cycle from the metal block.
This increases your part accuracy by
additional set ups.
Our expertise at MAXIAMRT is in telling you the most efficient way to hold and cut your workpiece. Through a detailed workpiece analysis, we can determine the very best solution that will reduce your process steps and minimize your cycle times.
The
addition of the Jig design for this workpiece has reduced the process steps
from 4 to 2.
This
is key in high volume components as the step reduction allows you to maximize
workpiece quality whilst also minimizing cycle time.
For this component we have added a 4th axis to the machine that allows the customer to cover more complex geometries in a single set up.
All jigs and dials used for calibration are inspected and approved by qualified calibration laboratories to ensure accuracy.
